Exas Philippines, Incorporated Company Case Essay

Exas Philippines, structured is a privately owned troupe by Japanese investor and run and managed by Japanese consultants and experts. Its main billet since the birth of their mother fellowship be METAL STAMPING PRODUCTION (transient or manual(a) and progressive dieset) and TOOL and DIE DESIGNING, bear on and VALIDATION. I belonged in these two doing businesses.Our department receives nodes overlap technical drawings. We cook tool and die instauration as basis for quotations then customers feedback for approval for the design price. Then fermenting follows on alloy parts comp unitarynts of the go foresee(s). Assembly exit follow of the worked tool and die. institution follows to deliver engineering samples based on specifications required. Once the delivered samples are approved in their line assembly, mass outturn allow follow at our coat stamping production area.To twenty-four hour period, Exas Philippines has been adopting several methods and techniques to add and better its methods of productiveness and quality that is far better than alert technology. This development however, fully sustained routine activities that affect daily production payoff of the manufacturing application including transportation. In fact, the effect of authentic method and process shows as iodin of the largest components that helps the troupe to be more competitive in the market today. Within it, this methods and exis cristalce plays a main role in satisfying customer demand maturation trust and confidence among others.One cognise product that this company produced is briny PLATE, a metal stamped part that serves as the major component of digital camera to be assembled in Pentax Philippines, one known customer of ours. Among other parts suppliers, Exas Philippines remains one of its biggest and trusted plastic molding and metal stamped parts supplier for almost a decade. Trust and confidence we did to sustained and note for future partnership ahead. In this matter, whatsoever market, somehow develop a uncommon and rough-and-ready process approach in all its product and operate. In such, questioning sunrise(prenominal) and state of the art tools and instrumentries, palmy management program and mitigated process which could allure investors and potential customers in general.Moreover, products and services reservers in an open market kindred us, need to innovate and enhance cognitive process to the maximum function of resources and attain up to be more competitive, especially commercial set of our products and services were greatly controlled and dictated by our customers. Where at point, it is a need for the manufacturing industry to forecast total profit front to producing or launching a current project through extensive process evaluation and analysis of every feeling of manufacturing and somehow build and innovate crotchety and intimately-develop processes.Since main plate manufacturing process and court involves values need to be considered and improved, moreover, it has the prolonged and overmanned process to date as demonstrate by the results of the operation production and economy during the first two months. And with the companys aim for Continuous Improvement and branch Optimization, the detective conducted this take apart for attainable remedies and measure which has to be developed to improve this poor performance process operation.CHAPTER ITHE PROBLEM AND ITS SCOPEII narrative OF THE PROBLEMThe bailiwick helps to improve the bear methods to be more economical and productive. Thus, it is the polish to optimize production output of chief(prenominal) Plate. The plain conducted specifically and systematically to provide answer to the following1) Are the posture methods or set up efficient in terms of the following? 1) impact lay-out activities evident for cheaper and safer process. 2) Process flow graph implemented specifies steps required in terms of lay-out cost. 2) Can the existent be improved for cost analysis?1) determine2) Material kind3) Material rejection or scrappage3) Is the manpower available sufficient profuse?1) Manpower vs. Process lay-out2) Manpower vs. Machines3) Man-hours prerequisite vs. Production plan4) Machineries and fixtures fully utilize?1) Press stamping machine utilization per day2) Bench drill for chamfering and tool bits utilization3) Pneumatic tool grinder, cutting and embellish tools utilization4) Degreasing Machine Utilizationb) What would be the proposal to modify or improve the high cost of production of of import Plate in terms of ? b.1) projection cost b.2) Machine and Equipment set up c) How would modification of the process benefits the company, the department, the employees, the valued customer as well as the research worker?II SIGNIFICANCE OF THE STUDYThe study helps the company understand the nature and truthful cost of work and reducing unneeded costs, and balancing processes in the line to make work flow smoother. It excessively helps the company to be more competitive in an open market, highly productive and paying in return. Also using effective techniques that will enhance affect cartridge holder will eventually increases productivity with slight cost, less manpower and man-hour requirements. This study serves as the guidelines for the manufacturing department to determine man and machine effective planning, established time and exertion cadences to improve production planning and material preparation in general.It will also provide relevant information in settling financial statement, resource allotment and product estimating cost and value. For the employees, it will advertise their morale for work since there is that beseeming division of work load, improve their on the job(p)(a) conditions and environment. This will also benefit me since I learn time and motion study from this project. I could apply this at my working section, at my home as dis cipline for my family for time management for better results. To the companys valued customers and business partners, the authority of on-time deliveries with satisfying high quality product is highly guaranteed.CHAPTER IITHE DATA stretch and LimitationThe study conducted by the researcher is focusing mainly on ten (10) different processes involve in producing MAIN PLATE product. The following are the processes 1) Blanking 6) Flattener 2 2) Piercing 7) Tapping 3) Chamfering 8) Degreasing 4) Flattener 1 9) Visual Checking 5) fancify 10) Final Packing The entire treat of the product is the main scope of the project where most of the critical problems has been found and identified. The first-string targets of the research are to established standard time and methods to be followed in the processing of the said product as well as to improve productivity and overturn manufacturing cost.The project involves considerable cost . about of them involve a large subdue of activities whic h must be carefully intend and coordinated. There are few which hindquarters be completed on time, cost and performance targets. Furthermore, another aim of the study is to determine how profitable are the new and improved methods established by the researcher.